基于数值模拟的挤压参数对AZ91镁合金管转角焊合室分流挤压焊合压力的影响规律研究

提出了一种镁合金管材转角焊合室分流挤压新工艺，该工艺可在有效延长焊合室长度和焊合时间前提下保证舌针刚度，从而保证管材尺寸精度，并且可通过转角剪切变形机制增加预焊合金属变形量和动态再结晶程度，从而有利于提高管材性能和焊缝焊合性能。利用有限元法揭示了转角焊合室分流挤压成形过程中金属的流动特征，应变分布特征和焊合室内的静水压力分布特征。结果表明，整个挤压过程无金属折叠，从而保证管材的表面质量；流经转角后预焊合金属变形量明显增加，有利于提高管材质量和焊缝质量。最后，研究揭示了坯料初始温度，挤压速度和模具转角对焊合室内静水压力的影响规律。结果表明，随着挤压速度的增加和模具转角的增大，转角焊合室内静水压力增大；随着坯料预热温度的增加，转角焊合室内静水压力呈先增大后减小的趋势。     

石化安装工程质量模糊综合评价

石化安装工程的质量评价主要依靠对工程实体质量的合格率以及相关技术文件等的复验,涉及安装过程质量管理和监控的手段不多,缺乏对安装工程质量评价方法的深入研究。本文结合生命周期理论和层次分析法建立了较为完整、系统的模糊综合评价方法。     

常压烧结碳化硅陶瓷的表面裂纹对其力学性能的影响

以常压烧结碳化硅陶瓷材料(SSiC陶瓷)为研究对象,开展陶瓷表面裂纹及其对力学性能影响的研究。结果表明,当裂纹尺寸小于40μm时,SSiC陶瓷的弯曲强度迅速降低55%;裂纹尺寸约50μm以后,弯曲强度的下降趋于平缓。通过曲线拟合及实验验证得到了弯曲强度对不同裂纹尺寸的关系式。通过对裂纹方向的研究,建立了裂纹方向对材料弯曲强度产生影响的模型。     

氨气等离子体改性处理芳纶Ⅲ表面的研究

以氨气为反应气体,对芳纶Ⅲ进行等离子体表面改性处理,研究了等离子体处理时间和处理功率对纤维表面性能的影响;采用X射线光电子能谱、场发射扫描电镜、接触角和微脱粘实验等测试方法对改性前后纤维表面元素组成、形貌、润湿能力以及界面粘结强度进行表征。结果表明:芳纶Ⅲ经过氨气等离子体改性后,表面含氮极性基团的含量增加,粗糙程度增大,润湿能力得到明显的改善;当氨气等离子体处理时间为15 min,功率为100 W时,芳纶Ⅲ与环氧树脂的界面粘结强度从处理前的12.9 MPa提高到18.2 MPa,与水的接触角由处理前的71.4°下降到46.8°。     

Characterization of Glass Beads Surface Modified with Ionic Surfactants

Knowledge of the wetting characteristic of mineral surfaces is very important in enhancing the efficiency of separation of valuable minerals from gangue using froth flotation or oil agglomeration. In this paper a capillary rise technique was used to characterize the glass beads surface modified with cationic surfactant. The glass microspheres were used as model particles with a spherical shape and smooth surface to eliminate the roughness effect. The value of the contact angle for water was found to be 21.5 for unmodified beads, and 61.8, 89.7, 68.4 for 0.1, 1.0, 10 mg/g_solid of CTAB, and 39.8, 68.6, 87.9 for 0.1, 1.0, 10 mg/g_solid of DDAHCl, respectively. Data revealed that the adsorption of surfactant onto glass beads decreased the value of the electron donor component, γ-, which defines the hydrophobicity of the surface. Also, the property of the surface was investigated by flotation and oil agglomeration experiments. It was observed that particles with low value of contact angle for water and high for 1-bromonaphthalene and low value of γ- were floated with a recovery equal to 91.1 and 83.1% for CTAB and DDAHCl, respectively, and effectively agglomerated. This indicates that the capillary rise method can be successfully used to predict the wetting properties of solid particles in mineral processing.     

Preparation of scratch resistant superhydrophobic hybrid coatings by sol–gel process

Organic–inorganic hybrid coatings on glass substrates with superhydrophobic properties and with improved scratch resistance were obtained by means of applying a multilayer approach including multiple sol–gel processes. The coatings exhibited a water contact angle (WCA) higher than 150°. Ultraviolet (UV)-curable vinyl ester resins and vinyltriethoxysilane (VTEOS) as coupling agent were employed to increase the adhesion between substrate and the inorganic layers. The surfaces were characterized by means of dynamic contact angle and roughness measurements. Indeed, the occurrence of superhydrophobic behavior was observed. The scratch resistance of the hybrid coatings was tested to evaluate the adhesion of the coatings to the glass substrate. The proposed preparation method for scratch resistant, mechanically stable, superhydrophobic coatings is simple and can be applied on large areas of different kinds of substrates.     

夹套管的配管设计原则

化工装置中常用夹套管伴热系统,其配管设计是一个难点。文章简单阐述和探讨了夹套管的分类和选用原则,如何确定工艺参数,配管设计的一般规定,以及安装中需注意的事项,尤其简单列出了蒸汽夹套管和水夹套管的安装区别。     

基于模板热压法制备超疏水柱状结构表面

超疏水表面材料在生产生活中具有重要的应用价值,其制备的关键在于构建合适的表面微结构。以多孔阳极氧化铝表面为模板,高密度聚乙烯为压印热塑材料,进行常压工况下的热压印,制备出三维柱状结构表面,表面形貌规整有序,通过调节模板结构参数实现对柱状结构尺寸的精确调控。测试结果显示,制备的不同微结构尺寸的柱状结构表面接触角均在150°以上,具有优异的超疏水性能。     

浅谈大型分馏塔内件安装的常见问题及整改措施

分馏塔是蜡油加氢裂化装置分馏系统最重要的设备,其运行好坏直接影响产品质量。而分馏塔塔径大,塔内件安装难度突出,故其施工和验收要格外仔细。本文主要介绍在安装大型分馏塔内件过程中出现的一些常见问题,并根据其原因提出了相应的整改措施。